Analysis of Micro Structure and Medium Hardness of Carbon Steel Isse Introduction Water, Oil and Air in the Hardening Process Using Cooling Media

Authors

  • Bambang Triono University of Sunan Giri Surabaya
  • Moch. Shaleh University of Sunan Giri Surabaya
  • Fitria Rida Kusuma Mambrasari University of Sunan Giri Surabaya

Keywords:

S45C Steel, Temperature, Cooling Media, Hardness, Microstructure

Abstract

Hardening is a heat treatment process applied to produce hard workpieces. In the production process components and production equipment often experience friction and pressure, so components that have a hardness level that are able to accept this friction and pressure are needed. This research is an experimental research. The specimens used in this study were S45C clothes with a diameter of 25 mm and a thickness of 20 mm. The number of specimens tested amounted to 27 specimens. The specimens will be given Hardening heat treatment with temperature variations of 920 oC, 950 oC, 980 oC with a holding time of 35 minutes, followed by rapid cooling using water, SAE 30 oil and air. After that the specimen will be tested for hardness using the Hardness Rockwell Cone (HRC) standard. The results of the study showed that the highest Rockwell Hardness value ratio was obtained in a water cooling medium at a temperature of 920°C with the highest average hardness value of 55.1 HRC. Furthermore, the highest Rockwell hardness value using oil cooling medium occurs at a temperature of 920°C with the highest average hardness value of 30.8 HRC. While the lowest Rockwell hardness value occurs in air cooling media at a temperature of 920°C with the highest average hardness value of 21.6 HRC. The microstructure results show that more martensite is formed in the Hardening process with water and oil cooling media. While in the air cooling medium the amount of ferrite and pearlite increases. In conclusion, there are significant differences in hardness values in the Hardening process on medium carbon steel with water, oil and air cooling media. The hardness value of the results of the Hardening process with oil cooling media is between the hardness values of water and air cooling media at each temperature warmup

References

Amanto, H, & Daryanto. (2003). Materials Science. PT. Bumi Akasara, Jakarta.

Bishop, R.J, & R.E. Smallman. (2000). Modern Physical Metallurgy and Materials Engineering. PT. Primary Script Surge, Jakarta.

Djaprie, S. (1996). Mechanical Metallurgy. PT. Primary Script Surge, Jakarta.

Hassan, S.B., J.B. Agboola, V.S. Aigbodion, & E.J. Williams. (2011). Hardening Characteristics of Plain Carbon Steel and Ductile Cast Iron Using Neem Oil as QuenchantUniversity of Technology, . Nigeria.

Kurniawan, F. (2012). Effect of Temperature Variation on Hardness, Microstructure and Toughness by Heat Treatment Process of AISI 4140H Carbon Steel, (Online), Article 1 of 10, (digilib.its.ac.id/public/ITS-paper-19780- 2107030049-Presentation .pdf Accessed on 24 May 2017 )

Sanggara, I. (2015). Analysis of Microstructure and Hardness of Medium Carbon Steel in the Hardening Process Using Water Cooling Media, SAE 30 Oil and SAE 30 Water-Oil Mixture. Surabaya: Department of Mechanical Engineering Education, State University of Surabaya

Suherman, W. 2013. Material Knowledge. Surabaya: Department of Mechanical Engineering Surabaya Ten November Institute of Technology

Suffi, R. F. (2014). The Effect of Hardening Temperature Variations on the Hardness of S45C Steel with Water, Oil and Salt Water Cooling Media. Surabaya: Department of Mechanical Engineering, State University of Surabaya. Surdia,

Tata & Saito, Shinroku. (2005). Knowledge of Engineering Materials. PT. Pradnya Paramita, Jakarta.

Downloads

Published

2023-06-23

How to Cite

Triono, B., Shaleh, M. ., & Mambrasari, F. R. K. . (2023). Analysis of Micro Structure and Medium Hardness of Carbon Steel Isse Introduction Water, Oil and Air in the Hardening Process Using Cooling Media. International Journal of Service Science, Management, Engineering, and Technology, 3(3), 7–13. Retrieved from http://ejournalisse.com/index.php/isse/article/view/59